Constructing A Mud Shower Pan For Tile Installations

Mtd Parts - Constructing A Mud Shower Pan For Tile Installations

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The building methods of a mud shower pan in a tile shower remodel can make or mistake the completed installation.
Faulty shower pans can lead to cracks, leaks, and an farranging disaster.
Follow these steps in creating the mud pan and be sure to read and re-read the whole article, as to get all materials important for the project and ensure the endeavour is done right the first time.

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1. Perfect demolition of shower area down to subfloor and wall studs.
Remove all debris, and leave area in broom-clean condition.

2. Generate a moisture wall to protect against wood rot and deterioration.
Staple 15lb roofing felt to wall studs and over subfloor. Overlapping seamed areas where necessary.

3. Generate the curb.
You can frame the shower curb using wood 2x4s nailed together. It is industry approved for a six inch curb, so three 2x4s stacked together will due. Recommend using stainless steel nails for fastening together.
You can also substitute a 2x4 curb frame with a pre-fabricated curb.

4. Build a pan pre-slope.
The mud mix used to Perfect project is 1 part Type Ii Portland Cement to 4 parts clean moist sand. Ensure you have sufficient bags to mix to Perfect whole project. (You don't want to run out and then have a "cold" pour meet a "hot" cure.)
Create a pre-slope to direct water towards the drain. Ensure to keep outside perimeter level and bear in mind that your final slope should rise 1/4" for every foot.

5. Install waterproof liner.
You'll need to purchase a waterproof liner that will wrap thoroughly over your curb and fold inside pan and wrap tightly up wall studs to rise at least 3" above curb on all three walls.
Do not fasten or lanch liner in any place but on edges over curb and on top of wall studs. (Staple or nail off)
Make an "X" cut on liner over drain and stuff inside.

6. Install cement backerboard on wall studs.
Install 1/2" cement backerboard units over wall studs. Use approved fasteners, refer to facility instuctions placed on emblem of backerboard product.
Skim coat seams with 2" fiberglass mesh tape and thinset.
Be sure to Not lanch waterproof liner, and stay at least 6" above bottom of backerboard where it meets shower pan.

7. Trowel mud shower pan.
Use mud mix (1 part Type Ii Portland Cement to 4 parts clean moist sand) to Generate shower pan.
Keep perimeter level and trowel slope with a rise of 1/4" for every foot. Pack about an inch of mud over whole curb.
Use flat edge of trowel to flat mud over whole pan and curb. Let cure for at least 24 hours.

8. Set tile.
Install tile over pan and walls using approved thin-set mortar.

Good luck!
And Have fun.

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